|Application:||Polishing UPC And Angled Connector Of SC / FC / E2000 / ST / MU And LC||Weight:||About 20kgs|
|Product Name:||High Quality Central Pressurized Fiber Optic Polishing Machine||Dimension:||240mm * 390mm *580mm|
Pressurized Fiber Optic Polishing Machine,
Fiber Optic Polishing Machine 580mm
Opticcal Fiber Polishing Machine LYH350 Fiber Patch Cord Making Machine Four Corners Grinding Machine
Chapter 1 User Attention
1.1 Safety attention
1.Attention no water blow or soak into machine box causing damage to electrical system even the machine includes water-proof feather.
2. Avoid improper vibration & impact to machine.
3.Not touch buttons/switches with wet fingers.
4.Assure correct power source voltage & frequency.
5.Assure full grounding.
6.No touch moving parts when the machine is running.
7.Assure power off when disassemble the polish plate or other parts.
Chapter 2 Generals
HanXin-polisher is applied to materials & specification as below:
|1||ZrO2 ferrule||ф2.5mm,ф2.0mmф1.25mm||PC,APC with or without connector|
|2||Crystal capillary||ф1.8mm||Either Flat, sland or round|
|4||Stainless steel, Ti-alloy||ф3.0mm,ф2.5mm|
Notes: should use specified polishing paper and liquid, otherwise there will be uncertain trouble to polishing quality.
5 . Timer: set/display polishing duration.
6. Counter: record polishing quantity, reset record by pressing RST button.
2.3 Polish Procedure
Attention during polishing:
(1) It’s better to apply a very small pressure by hand to the holder, when the water sandpaper has been long time used, suggest to replace it with new one if end resin is unable to remove within 30 seconds.
(2)Polishing paper, liquid & parameter list below, details refer to relative chapers.
Chapter 3 Preparation Before Polishing
This chapter narrates the preparation before polishing:
3.1 Preparation of polishing-plate
Attention: Assure correct and good mation between plate bottom holes and pins of centre-driving-shaft.
a. Clean rubber disc over polishing-plate with tissue and alcohol, assure no dirty and other defect.
b. Place polishing-paper to polishing-plate with centre alignment, wipe paper from middle to margin by hand, assure no air bubble underneeth.
Attention: 4 kinds of adaptable polishing-paper: 30um, 9um, 1um, ADS (or other specification paper suitable for polishing).
Attention: For the selection of weight position, should consider polishing process, product specfication, quantity over the holder. If quantity is less than 6, some wasted or un-finish ferrules installed to assure quanity is no less than 6.
3.4 Setup of polish duration
Press down key over timer panel to adjust digital of time. Refer to Table2-1 for details of polishing duration setup.
Chapter 4 Polish
Polishing Procedure & Parameters
|Procedure||Polishing Paper||Duration||Lifetime of polishing paper|
|40 seconds||Visual monitor sandpaper status|
|Step #1 polish||
|40 seconds||Prolong polishing duration by 5 seconds increment after every 7 cycles of polishing, one paper is availble for ovrerall 30~40 times of polishing (12 fibre).|
|Step #3 polish||1um sandpaper||40 seconds||Prolong polishing duration by 5 seconds increment after every 5 cycles of polishing, one paper is availble for ovrerall 25~30 times of polishing (12 fibre).|
|Step #4 polish||ADS||40 seconds||
Prolong polishing duration by 5 seconds increment after every 7 times of polishing, one paper is availble for ovrerall 30~40 times of polishing (12 fibre).
Attention: Parameters above base on sandpaper from SENKO, lifetime might be varied accordingly if using other sand-paer.
Install ferrule to the holder correctly,If ferrules are in incorrect fix status, will be bad polish. Wen quantity is less than 12, should install ferrules in suitable position matrix for the balance of entire holder.
Chapter 5 Maintenance
In order to keep the machine in stable and normal status, should fulfill manitenance when the machine finish operating.
Chapter 6 Troubleshooting
|unable to run||observe whether the machine connected to power source properly, switch over speed-adjuster panel at ON position.||Conect to power source, switch the button over speed-adjuster’s panel to ON position.|
|Timer is setup to be zero||Re-set Timer to certain value|
|FUSE broken||replace fuse|
|Rotation-alternating switch in wrong postion||Turn swtch in righ position, either CW or CCW.|
Bad polishing shape:
3. curvature out of specification
|paper used more than 10 cycles||Re-polishing|
|no water for polishing|
|dirty and contaminated water|
|ferrules in unsuitable fixing status over the holder|
|Wrong weight position|
Bad polishing surface finish:
1. rough, not smooth
2. less then 40dB
|paper used more than 10 cycles|
|polishing liquid not used|
|contaminated polishing paper|
|ferrules not clean up completely|
|scratch left by polishing paper when take ferrules out.|
Chapter 7 Main parameter & specification
HANXIN-polisher model polishing machine is able to polish products as below:
|1||ZrO2 ferrules||ф2.5mm,ф2.0mmф1.25mm||PC,APC assembly or no assembly|
|2||crystal Crystal capillary||ф1.8mm,|
|3||G-lens,C-lens||ф1.8mm||Flat, sland or ball end|
|5||Resin material||MT-RJ, MPO, MPT etc.|
Attention: user should use adviced polishing paper and liquid for HANXIN polishing machine. If use other polishing paper or liquid, might cause uncertain polishing quality.
PC/UPC(R20)Standard polishing effect (does not include the removal of epoxy resin)
Polish Cycles: 4steps
Off set: ≤50um
Fiber depression: ≤0.1um
Normal environment condition:
Machine size: LxWxH=390×240×580(mm)
Operating environment: temperature: 10℃~40℃；
Noise: less than 50dB when no load
vibration:running status: 0.25g 5～100Hz 10min
stop stutas:0.50g 5～100Hz 10min
drop resistance: drop from 50mm height (single surface touch)
Power source:220～230VAC 50Hz/60Hz
Environment temperature :-40℃~85℃
Vibration:1.0g 5~100Hz 45min
polish efficency and quality
The production line will be high productivity & quality that is equiped with DAMU polishing machine and advanced no-touch fibre-interference instrument. Polishing with high quality sandpaper, strict process control through glue-removing, rough-polishing, mid-polishing to fine polishing, close surface inspection and quality monitor with fibre-interference instrument, HANXIN polishing machine helps customers achieve success.
|Machine size :||240mm*390mm*580mm|
Contact Person: Austin