The Science of Fiber Optic Cable Splicing and Connectorization
A fiber optic network is only as strong as its weakest link and in most cases that link is the point where two cables are joined together. Splicing and connectorization are the critical processes that ensure a continuous light path across the entire network. As a manufacturer of Fiber Optic Cable we understand that the quality of our glass is only part of the equation; the ease with which it can be joined is equally important. We design our fibers and cables to be compatible with all major splicing and termination methods ensuring that technicians can achieve low loss and high reliability connections in the field. This article explores the technical nuances of joining fibers and why our products are favored by network installers worldwide.
There are two primary methods for joining optical fibers: fusion splicing and mechanical splicing. Fusion splicing is the gold standard for long term reliability and low signal loss. It involves using an electric arc to melt the ends of two fibers together creating a single continuous glass filament. Our fibers are manufactured with extremely tight geometric tolerances ensuring that the cores align perfectly during the fusion process. This results in typical splice losses of less than zero point zero two decibels. For quick repairs or temporary connections mechanical splicing uses a specialized alignment sleeve and index matching gel to hold the fibers in place. While slightly higher in loss it is a valuable tool in the technician's arsenal and our cables are designed to work seamlessly with these devices.
Connectorization is the process of adding a plug to the end of a fiber cable allowing it to be easily connected and disconnected from network equipment. There are many different types of connectors including LC SC and MPO each designed for specific applications. Our cables are compatible with all industry standard connectors and we offer specialized factory terminated assemblies for high density environments. The quality of the connector polish is vital for minimizing back reflection which can interfere with the operation of high speed lasers. Our fibers are designed to be easy to polish and terminate providing a clean and stable interface for data transmission.
Proper cable preparation is the first step in a successful splice or termination. Our fiber optic cables are designed with "easy strip" coatings and clear color coding that simplify the task of accessing the individual fibers. We utilize high quality buffer materials that protect the glass but can be removed cleanly without damaging the fiber surface. This focus on the technician's workflow reduces the risk of errors and ensures that the connection is made correctly the first time. We also provide comprehensive training materials and technical support to help our clients master the art of fiber joining ensuring the long term health and performance of their networks.
In conclusion the science of splicing and connectorization is at the heart of every successful fiber optic deployment. By providing cables that are easy to work with and fibers that align perfectly we help our clients build networks that are both high performing and reliable. As a manufacturer we are constantly looking for ways to improve the termination process and reduce the time and skill required for field work. Whether you are performing a complex fusion splice on a long haul backbone or a simple connector termination in a data center our products provide the quality and consistency you need. Trust our expertise to help you build a network with connections that last.
